Mazak alarm 204 spindle controller malfunction. Changed out spindle cooling pump and cleaned radiator. ​

Mar 29, 2023 · Hello all. Nov 22, 2021 · I have a Mazak QT 200 and I am getting a battery malfunction alarm after I have replaced batteries and checked parameters are in but I am still getting #8 battery malfunction alarm have checked batteries with a tester Feb 22, 2008 · Main spindle Drive r0. If the alarm is not cleared, please contact your MAZAK service representative. Feb 10, 2022 · I have a Mazak PFH - 5800 with Mazatrol 640M 80 tool unit cell, which is giving me fits. I did what the book said and hit reset and went and looked at the magazine and everything looks fine. Alarm 15, drive 1 =A6, drive 2 =f6/e7, drive 3=e6. basically safety interlock would stop spindle if it read door was open even if door was Oct 15, 2015 · The spindle drive is a FREQROC FR-SF-2-18. with feed hold flashing. If the alarm is not released, please contact your MAZAK service representative. I just got power on a QT-8 and getting several alarm codes. Description An alarm signal has been received from the ATC amplifier. Mazak Alarm 221 TURRET CLAMP SENSOR MALFUNCTION Description In spite of the fact that the milling head is actually clamped, the clamping confirmation senso ≡ MENU Home Fanuc Learn Examples Sinumerik Haas Reference Alarms Programming About Dec 6, 2018 · I have three alarm codes. In the Alarm manual it says the following : Alarm 015 System Malfunction. Mazak M32 Troubleshooting Guide Apr 28, 2005 · #204 (Spindle Controller Malfunction) In alarm history it also shows #350(operating switch fault) and #33 (Emergency Stop) I've been trying like hell to speak with someone at Mazak in Gardena, CA for the last week, but they never call back or they put me on hold for 2 hours, only to tell me they're too busy. vibration resonance much more at certain rpm. 42 SPINDLE PARAMETER MALFUNCTION (****,*****,***). It has been throwing a alarm 21, power unit drive malfunction. Description An alarm signal has been sent from the carrier-use amplifier to the NC unit. Nov 10, 2004 · The machine functions fine at speeds lower than 2000rpm. Read this Alarm List and the Operating Manual carefully in order to make the best use of the May 20, 2009 · After restart I get these Alarms: 200 Thermal trip (emergency stop) 205 Milling controller malfunction 215 Chuck system malfunction 221 Turret clamp sensor malfunction 224 chuck sensor malfunction 267 Ball screw lubrication alarm 351 Spindle contactor fault 379 Only says AL379 but I think I read somewhere that its some kind of battery warning. Check the value displayed on the LCD readout before and after trying to run the spindle. Together, we are the strongest Mastercam community on the web with over 56,000 members, and our online store offers a wide selection of training materials for all applications and skill levels. I believe that there is air in the grease line but I do not know how to manually purge the lines to move grease back into them. " Update: We were able to manually move the tool shifter after activating a parameter to add a menu option to release the break. Mazak Alarm 366 SHIFTER Apr 25, 2022 · Click to Call 📞 1-336-969-0110 Mazak 204 Mazak Spindle Controller Alarm :: Industrial Electronic Repair Jun 4, 2014 · When the alarm appears the machine will stop and the spindle will continue to ramp down until stopped. 2. Alarms are disappearing after shutdown an main braker in OFF position for Jul 12, 2020 · I own a 1986 Mazak QT10 with a T2 control and a FREQROL FR-SE-2-22K spindle drive, my problem is I was making a part when the machine gave two alarms #20 NMI emergency stop and and #204 spindle controller malfunction. tool change never gonna work cause spindle orientation isnt completed. Jun 29, 2011 · I turn on the machine and i have a bunch of alarms, and machine when to alarm 15 - system malfunction. Feb 4, 2016 · Join us! eMastercam - your online source for all things Mastercam. Jul 15, 2016 · Hey everyone. Description An alarm occurred at milling spindle controller. I need to set baxis hone position. Mazak Alarm 251 MILLING MOTOR ROTATION PROHIB. ) but after a few minutes the main spindle drive LEDs go blank, showing nothing (that's when the Alarm comes up on screen). A milling spindle rotation command was given even though the milling tool was not clamped. On gear 2 machine get to 2200 rpm but deceleration to 0 rpm is taking over 10 second. Here are some details. Note: This feature may not be available in some browsers. Mazak Alarm 365 CARRIER CONTROLER MALFUNCTION. Action Require Mazak Technical Center or Technology Center to re-set the spindle parameters. The alarm is always on the first process "facing" when the tool Dear Friends, We have a Mori Seiki SL 204 CNC Lathe with MAPPS MSG-501 Controller. Occasionally during CNC operation, Spindle would suddenly stop and rock forward /reverse for few seconds. Sep 8, 2008 · Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. parameter sheets that came with machine. Hey guys, I have a Mazak QT250HP, and I am getting alarm 221 Turret Clamp Sensor Malfunction). New and popular video trends Mazak Alarm 394 ATC CONTROLLER MALF. The alarm list itself begins on page 4-1 and provides specific alarms 200 through 201 There should be a data along with the alarm . Jan 12, 2019 · Acceleration to rpm's is ok. Then, I'm guessing, when it looses pressure, or needs to be pumped, the alarm comes back on. After you plug in a USB keyboard can you boot windows into 'Safe Mode' with F8 ? If safe mode gets bluescreened or the normal mazak start screen hangs up, your hard disk might be headed out. Alarms on M32 from 200 are PLC alarms. Today it popped alarm 15 during a run and during a few power shutdowns and restarts it kept coming back. Changed out spindle cooling pump and cleaned radiator. We changed the spindle logic card of the Jan 10, 2009 · Follow along with the video below to see how to install our site as a web app on your home screen. So when doing a tool change a stringy chip got caught in between the (capto8) tool I was changing to and I got a red 234 TOOL CLAMP SENSOR MALFUNCTION alarm. Will look into the PLG, thanks! Feb 25, 2019 · Forum - The expert community . Machine is stuck in MDI. 236 alarms is proxy alarm that aux shaft wasnt engaged properly. A spindle rotation command was given during mis-chucking. Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION Alarm 212 is "magazine Drum Malfunction" Alarm 300 is "Magazine Shifter Pos. The errors I am getting are as follows: On the Monitor I am getting: 23 - Illegal Memory Servo 204 - Spindle Controller Malfunction Machine 128 - Emergency Stop NC On the FR-SF board I am getting: A. Apr 1, 2021 · lỗi máy cnc mazak – lỗi plc mazak – mazak plc alarm list. I have a short when I plug in the input output boards it shuts control power off and now it has the 20 nmi alarm and has 225 percent on the Z axis load meter Similar Threads: Need Help!-Alarm 20 NMI emergency stop and alarm 204 spindle controller malfunction; Need Help!-VQC 20/50b 20 NMI alarm with 100 tool data alarm; Alarm 20 NMI E-Stop Alarm Aug 12, 2022 · Team, Looking for some assistance with troubleshooting Alarm 42 - SPINDLE PARAMETER MALFUNCTION (41, , ) on a 2001 MAZAK VTC-200B with Mazatrol 640M Fusion. I found the diagnostic page and it shows the following alarms: 43 Transmission malfunction 85 spindle control CPU 204 spindle controller mal 214 PLC parameter We ran the grease reservoir empty on our Mazak Nexus 510C. Mazak Alarm 394 ATC CONTROLLER MALF. that did not work and we had a long list of alarms and no tool This document contains an alarm list for a Mazatrol Fusion 640T/MT/TE machine tool. In the controller of the spinlde reads f46c. Check and remedy After turning NC power off, turn off the main circuit breaker and then turn if back on. Nov 13, 2017 · Right after the cycle completed, we got an alarm "256 Tool Clamp Sensor Malfunction". Mar 14, 2008 · I’m new to Mazak’s and need a little help getting going with it. I purchased this machine from another business so I'm unsure how long its been sitting without power. MDI 1 and 2 with reset clears it but then it comes back pretty quickly. Forum - The expert community . It is going to be a number. A milling spindle rotation command was given even though the chuck was not closed. Had all kinds of problems with the wiring harness . My mazak service person advise that this is a normal alarm that you get when doing a tool change with no actual tool on the magazine. It sounds like you have a mechanical binding in this mechanism, or possibly the inverter for the live milling motor is going out. Alarm 20 NMI emergency stop. On the control panel: MC alarm an NC alarm lights are on. These drives won't be in the bank pictured above, but usually stand alone inside the electrical cabinet. Feb 25, 2019 · Acceleration to rpm's is ok. There is a persistent code, 304 (F104) ATC Arm Position Malfunction, that the operating manual describes as coming in when the ATC is stopped outside of its intended position and/or the cycle has not completed after +10 seconds from when the control Apr 4, 2014 · Well as stated above, Im having trouble with our Mazak. Jul 20, 2015 · The alarm still comes on. problem would not happen at different rpm. Feb 25, 2019 · I get Alarm 20 NMI emergency stop and Alarm 204 Spindle controller malfunction. Mazak G code list for cnc machinists who work on Mazak INTEGREX 300/400-III/III T/IIIS/IIIST cnc machines. New and popular video trends Jul 15, 2016 · Hey everyone. Malf. The first alarm is a (503) spindle zero speed alarm and the second is (521) spindle pack alarm. He said that i can reset the alarm by going under the machine maintenance settings. Mazak G Codes G Code Function G00 Positioning G01 Linear interpolation G01. Thanks Similar Threads: Need Help!-Alarm 406 Memory Protect Mazak Nexus 510c Matrix Control; Need Help!-Mazak vertical center nexus 510c-II; Need Help!-mazak alarm 206 spindle lube malfunction Feb 25, 2018 · Had a VTC 20G in the mid 90's . If the speed goes over 2000 rpm when the spindle stops (no matter how you stop it) you get these two alarms. The machine was built in 1995 and we had the spindle drive replaced in 2006. I restarted several times but the same result. 12 pages. Find the incoming 3 phase power. 1 Threading with… Aug 4, 2016 · Need Help!-alarm 22 feedback system malfunction (1,0,&0021) after initializing MAZAK; Need Help!-Mazak QT20 T1 - Alarm 55 - Fanuc spindle drive overload; Mazak QT20 Alarm; Need Help!-T32-3 System Malfunction Alarm 015 (2,9476) Need Help!-Mazak T32-3 Alarm 015 System Malfunction Mazak M32 Service Engineers Manual. I do M19 and spindle spinns up rpm but never completes orient. I checked all the breakers and non of them tripped. Now the problem is when I try to run the program, the spindle ramp up is really fast and is shutting off power to the machine. Upon Startup I am getting a 20 NMI Estop, and a 204 Spindle Controller Malfunction. May 13, 2011 · As Al The Man said, Mazaks use Mitsubishi controls which put a lot of the tool change functions outside the control. Also for: Vtc-200c, Vtc-300c. No brake is applied to stop. Thanks Feb 16, 2008 · Hi all I have an SQT10M and apparently the Mitsubishi Spindle Controller board has a problem. torque 16000 rpm AC 37 kW (50 hp) [30-min. Then refer to this Alarm List to locate and eliminate the cause of the alarm. Alarms are disappearing after shutdown an main braker in OFF position for couple seconds. started by QT-35 Mazak lathe with T-Plus controller ser# 130820 machine controller would not power up, we replaced QX141 and machine powered up, we lost parameters so initializing the machine, I copied from EEPROM, from what I remembered was never saved to and we did not have the org. I checked the spindle drive and there wasn't any lights on the power supply or the drive . Jun 30, 2016 · IndustryArena Forum > Machine Controllers Software and Solutions > Mazak, Mitsubishi, Mazatrol > Mazak pfh4800 alarm 212 magazine drum malfunction. If you manually turn the spindle on at 2000 rpm then stop it you still get the alarms. I now have a decision to make but before I can I need to know the following; My current board is designated FR-SF-2-11KP-TC-BN408U 009 and I have available a new board designated FR-SF-2-11KP-BN408U 067. rating] AC 30 kW (0 hp) [cont. TV . I believe its supposed to cycle every 8 minutes. Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION. Apr 25, 2022 · We stock entire replacement controls for the lathes and mills for this XP based control. Hey everyone. I have a Mazak QT-15 with a T2 Control. Standard 10000 rpm spindle 10000 rpm spindle output/torque diagram Speed Output Max. I have yet to ever see it pump automatically. May 27, 2011 · When I turned it on today the keys at the operation panel were not working and a few minutes later Alarm 15 "System Malfunction" came up on screen. The turret will rotate,and stop on the correct tool, but is not completely locking in. Spindle and Servo Amplifiers are MDS-C1-SPM & MDS-C1-V2 Series from Mitsubishi. COSCOM Forum - Die COSCOM Computer GmbH ist Anbieter für CNC Programmierung, CNC Software, CNC Systeme und CNC CAD CAM. Any suggestions? Similar Threads: Need Help!-mazak alarm 206 spindle lube malfunction; Strange EMC malfunction; Need Help!-Fadal VMC 40 ATC Jul 5, 2018 · 360 spindle cooling malfunction alarm in yellow Laser Control Software. Apr 18, 2011 · We have a Mazak Integrex 100-IV with second spindle and it keeps throwing code 212 magazine driver malfunction but everthing is running fine. I had a man trace the problem to that frenic 5000 drive, but not sure. 4. Can read rpms so i guess plg sensor is ok. Do you guys know how to clear these alarms and get the machine back and run? Thanks FstopView attachment 341899 Mazak Alarm 366 SHIFTER CONTROLER MALFUNCTION. Apr 10, 2013 · I can't see how a "coolant chiller" will give a spindle lube alarm, maybe a spindle oil chiller The oil chillers will shut down with high head pressure and give an alarm on the CNC if the air flow over the condenser coil drops due to fan quitting or things getting plugged up. rating] 179 N∙m (132 ft∙lbs) [30-min. Mar 12, 2013 · Well we have a new one today, #15 system Malfunction. Aug 29, 2019 · two alarms popped up yesterday, No 68 – spindle inverter overcurrent, no 211 spindle driver malfunction and number 32 on the drive. Check and remedy After turning NC power off, turn the main circuit breaker off and then turn it back on. I have no idea what does ALARM 43 mean. Mazak Alarm 365 CARRIER However, when trying to orient the spindle or start at a given RPM it throws alarm 41, the servo amp MDS-B-SP-110 gives me E4-32 which seems to be an Mazak, Mitsubishi, Mazatrol > Alarm 41 Spindle malfunction after amplifier change Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 "the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help me i would appreciate it If an alarm message is displayed in the alarm display section of the screen, call the DIAGNOSIS (ALARM) display to make sure of the type of the alarm. Check in the diagnosis screen. View and Download Mazak VTC-200B operating manual online. Nov 3, 2021 · Your battery alarm is probably something like the turret-index, or tailstock/sub-spindle drives. 3. I have talked to a couple people and one thinks it is the spindle drive while the other thinks it has to do with my motherboard/main memory. Als weltweit einziges Unternehmen Mazak Alarm 250 SPINDLE START MISOPERATION. The controller is a mds-b-sp-110. I looked in the electrical cabinet and when it's started initially all the drives LED's appear correct (i. Jul 8, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help Feb 21, 2022 · The spindle control alarm is now fixed after switching the voltage taps and it brakes properly. The screen shows the correct tool ID, but when I try to rotate the turret by hand to see if it is locked in, it feels spongy. VTC-200B industrial equipment pdf manual download. that did not work and we had a long list of alarms and no tool Forum - The expert community . L0 12 and on the board above the FR-SF board (axis drives?) I get Alternately F1 56 and F2 56 The price Mazak want is sort of scarey though!! Arthur Oct 10, 2017 · could be electronic circuit board that controls motor. I have tried and no luck. Chips would get in the saddle and cut the wires . I have Dynamechtronics mills with Mitsubishi M3 controls and get an alarm if Reset is pressed during the tool change. After cycling power, the menu option for the brake was there. Alarm List for the Mazak INTEGREX 300/400-II For other Mazak alarm lists visit following pages. i taped the door closed better and avoided that particular rpm. Close the chuck and start operation with the workpiece gripped. If anyone can point me in the rite direction, it would be a great help. CNC would then generate Description An alarm occurred at spindle controller. Speculating if the not on tension bearings have come loose. Hi, I have a Mazak Multiplx 620 with 32-6 control, I checked my Ac spindle controller (FR-SF) and I saw ALARM 43. Find the braking resistor (if it has one) and see if it is getting hot when sitting idle, or with the spindle running. Even so! When machine is braking in gear 2 never manage to stop. 204 Spindle controller malfunction. Mazak Alarm 366 SHIFTER CONTROLER MALFUNCTION Description An alarm signal has been sent from the shifter-use amplifier to the NC unit. When I manually pump it, the alarm can be cleared. On this machine it is not there, I assume that it is a parameter that is hiding it it. Aug 5, 2016 · We are having intermittent problems with our QT20, alarm 15 system malfunction. Check and remedy After turning NC power off, turn… Mazak Alarm 365 CARRIER CONTROLER MALFUNCTION Jan 19, 2023 · well offset is something different but would you get spindle malfunction alarm? This 204 is MAZATROL alarm, I was wondering what was exactly the Spindle ( Mitsubishi ) alarm? See attached picture, I circled it . Parameter was RB16. mazak plc alarm list. Description An alarm signal has been sent from the shifter-use amplifier to the NC unit. Mazak System/Drive 204 SPINDLE CONTROLLER MALFUNCTION; 205 MILLING Jul 11, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION Description An alarm occurred at spindle controller. I don't think it's normally for the machine to take so long to stop the spindle. I get Alarm 20 NMI emergency stop and Alarm 204 Spindle controller malfunction. Mazak FH480, machine will go into low gear, but doesn't read RPM's and will not orient. Alarms are disappearing after shutdown an main braker in OFF position for Jul 18, 2015 · started by QT-35 Mazak lathe with T-Plus controller ser# 130820 machine controller would not power up, we replaced QX141 and machine powered up, we lost parameters so initializing the machine, I copied from EEPROM, from what I remembered was never saved to and we did not have the org. After å while alarm 242 spindel orientation malfunction. It was completely dead. Bit 7 had to be highlighted. Apr 26, 2020 · Alarm 26 illegal parametar is on We lost parameters,battery problem replaced battery clear parameters Repair power supplies MDS-B-CV-260 Stel have: 26 illegal parametar 16 amplifier not equipped 26 illegal parametar 204 spindle controller malfunction 33 emergency stop 442 data renewal not allowed Any idea Thank you Having an issue with this alarm. The controller itself should have a red led on and if it's a newer one will display an alarm code that coresponds to the manual. If the… Sep 22, 2023 · The machine starts up with an alarm 9 absolute position malfunction (&00000001, &0010) and alarm 72 servo warning (&0000009F, &0010) and if I wait a while the alarm 33 pops up with an e stop alarm at the same time or if I try and home the machine it pops up right away. Any ideas? Similar Threads: Newbie-mazak H1250 spindle malfunction alarm 44; Need Help!-mazak alarm 206 spindle lube malfunction; Spindle cooling with PC Liquid cooling system; Need Help!-Mazak T32-3 Alarm 015 System Oct 9, 2017 · If you are electronically savvy, you can do some testing. 255 External control malfunction. : X/B Drive :Flashes between d1 & d4 . Check the voltage. New and popular video trends Fanuc spindle alarm codes and Fanuc Spindle Drive Faults. Category overview ; List of all discussion forums ; The 100 latest forum topics ; IndustryArena. Im also getting alarm 211 (spindle controller malfunction) together with alarm 41. 281 alarm is obviously you cant start spindle without gears engaged. Oct 15, 2015 · The spindle drive is a FREQROC FR-SF-2-18. I have spare boards/amplifiers from another machine that was working but was scrapped years ago by previous owner. 5k and the control is a Mazatrol T32B. Sep 27, 2013 · Test to see if I can get answer from PM faster than waiting on mazak to call me back. i also had mazak at certain speeds it read back tool loading door was open and spindle would stop. There are 5 possible reason for this alarm, but the machine is not giving me the reason, Just a number 21 alarm. I did an insulation test on the spindle today and all seem fine. (Chuck sensor provided. Machine is MAZAK Integrex i500 with smooth control. Mazak T32-3 Alarm 015 System Malfunction. The alarm book is no help and if i call mazak it takes to long for response. Fan is running fine. 200 thermal trip (emergency stop) 201 breaker trip; 202 hydraulic pressure down; 203 air pressure down; 204 spindle controller malfunction; 205 milling controller malfunction; 206 open front door (emergency stop) 211 not operated mcode simulta. Still getting alarm. . Description 1. ContentsAC Spindle Drive FaultsAlarm List for A06B-6052-HxxxAlarm List for A06B-6044-HxxxDigital AC Spindle DriveAlarm List for A06B-6055-HxxxAlarm List for A06B-6059-HxxxAlarm List for A06B-6059-Hxxx AC Spindle Drive Faults… lets do it again. Any ideas as to which components the alarm is referencing? Also, this happened during a cycle, not at power up as the alarm indicates. The 204 alarm is not controller specific, just tells you where to start looking. Check and remedy Turn off the main circuit breaker and then turn it back on. When I remove the wires to the pressure switch, it will not alarm out. I've checked the magnet sensor, appears to be in good condition. It provides explanations of the structure of the alarm list, descriptions of the different columns in the alarm list including alarm number, message, cause, type of error, stopped status, clearing procedure and display color. A milling spindle rotation command was given even though the milling head (Baxis) was not clamped. e. Two digits. Since then we have not been bale to clear a 209 Slideway Oil Malfunction alarm. Dec 10, 2023 · The amp was dead with no display, when i jog the spindle up to 1000rpm the load graph shows 0-1%. it worked but i don't know if this alarm is an over-temp problem. When you try to orient the spindle, it times out. Thread: Mazak pfh4800 alarm 212 magazine drum malfunction. Machine goes into E stop and can not clear it (control power/main disconnect off then on) like what we had last week. . This started making shorts in the system causing all kinds of alarms . The machine Aug 5, 2016 · We are having intermittent problems with our QT20, alarm 15 system malfunction. Have anyone had this problem or can advise Thank you . I blew out the chiller unit and and cycled power to remove alarm. Find the spindle drive. ) Check and remedy 1. rating] High-speed 16000 rpm spindle 16000 rpm spindle output/torque diagram 8000 rpm spindle output/torque diagram High performance at any speed Sep 27, 2018 · Tried to replace mitsubishi AC motor but spindle still wont orient. Usually under machine=> baxis there is a baxis home set button. I cancelled tool clamp interlocks which got me out of feed hold. I'd love to get some help on this topic. Also please check the 7 segment led status on power supply drive and spindle drive unit However, when trying to orient the spindle or start at a given RPM it throws alarm 41, the servo amp MDS-B-SP-110 gives me E4-32 which seems to be an Mazak, Mitsubishi, Mazatrol > Alarm 41 Spindle malfunction after amplifier change Jun 4, 2018 · Hi Dave, The SQT "M" machines actually use the live-milling motor to rotate the turret. 212 chuck Jul 3, 2019 · 42 SPINDLE PARAMETER MALFUNCTION Cause The parameters that have been transferred from the NC unit to the spindle amplifier during NC power-on are not correct. nf hz iv jj az nz bx um td wg